Manufacturing & Quality

Carbon fiber fabric draped by hand showing conformability
Carbon fiber fabric — drape and conformability

How our materials are made, and what we check before they leave the plant. Composite manufacturing is unforgiving: a fabric that looks identical can behave differently if its areal weight, sizing or resin content drifts. This page describes the controls we apply.

Our Production Capability

Product line Production capability Specification range
Carbon fiber fabrics Weaving, slashing and roll cutting Plain / twill / satin weaves; UD; approx. 50–600 g/m²; up to 1270 mm width
Thermoplastic prepregs Impregnation, slitting and roll winding UD tape, prepreg roll, woven prepreg; matrices PP, PA, PC, PPS, PEEK
Thermoset prepregs Impregnation and roll winding Epoxy systems; resin content and areal weight adjustable
Tow preparation Sizing review, winding and spooling 3K / 6K / 12K / 24K and larger

Incoming Material Control

Fibers and resins are checked on arrival against the supplier specification: areal weight, filament count, resin viscosity and solids content. Lots that fall outside tolerance are quarantined rather than blended into production, so a material deviation never becomes your problem downstream.

In-Process Checks

  • Areal weight — sampled across the roll width, not just at the edge
  • Weave consistency — pattern regularity, float length and selvedge condition
  • Resin content — for prepregs, controlled to a defined tolerance band
  • Width and roll mass — verified before slitting and packing
  • Surface defects — broken filaments, contamination and resin pooling are inspected under raking light

Finished Goods Inspection

Before packing, each roll is re-inspected: visual quality across the full width, edge condition, weight and length confirmation, and label verification against the order. Packing uses export-grade protection with moisture barriers for prepregs, and every roll is labeled with lot, grade, width and production date so material history is traceable through your own inventory.

Documentation

  • Technical data sheets and safety data sheets by grade
  • Mill / batch test reports on request
  • Certificates of origin and packing documents for export
  • Documentation for a specific grade depends on the grade and the target market. Tell us what you need for your documentation package and we will confirm what we can provide. More on this in Documentation & Compliance.

    What We Ask From Buyers

    Accurate processing conditions matter as much as the material. When you contact us, please share the process you plan to use (hand lay-up, vacuum bag, autoclave, press molding or automated placement), the target thickness and the service temperature. With that we can recommend a material that actually fits your process instead of one that merely looks right on a datasheet.

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    联系我们 / Contact Us

    丹阳理兴碳素制品有限公司
    Danyang Lixing Carbon Products Co., Ltd.

    地址 Address中国江苏丹阳市云阳街道南三环路丹阳高新技术创新园 212300
    网址 Weblxcomposites.com
    工作时间 Hours周一至周五 8:30-18:00